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--- infra:tools:bridgeport [2021/01/10 14:22] – radex
+++ infra:tools:bridgeport [2023/03/20 00:28] (current) – correct deadnicks sdomi
@@ Line 95: / Line 95: @@
       * [M8x1.0 plug]
+====== Quick change tooling =====
+Tools use an Erickson QuickChange 30 (a.k.a. QC30) mount, which is a modified DIN 2080/NMTB 30 taper.
+Alas, it's near-impossible to buy used/cheap chinese QC30 tooling. There are [[https://www.hobby-machinist.com/threads/erickson-quick-change-30-tooling-and-sources-resource.43018/|very few]] manufacturers of QC30 tool holders and the only reasonable option for us is [[http://www.zmkolno.pl|ZM Kolno (BISON)]]. We buy ZM Kolno tooling via [[https://polvis.com.pl|Polvis]]
+**Here are compatible tool holders we have:**
+  * Boring bar holder
+  * Morse taper 2 holder
+  * 3x DA 200 collet holder (a.k.a. Erickson DA 200 / DA 20 / DK 20), analogous to ER16 (max 10mm tools) -- no collets
+  * 2x DA 180 (DA18/DK18), analogous to ER32 (max 20mm tools) -- no collets yet
+**Incompatible holders we have:**
+  * ER16 holder (modified DIN2080, which does not correctly fit either standard or QC30 spindle)
+  * D18 holder (same)
+  * Unknown DIN2080 holder (with some unknown large collet)
+**What we need to buy**
+  - Holder na uchwyt wiertarski J6 (0642 153 549 459), ewentualnie J33 (0642 153 549 446) + uchwyt wiertarski 1-16mm od JANGO (trzeba zadzwonić i zapytać o cenę)… Warto też zapytać ZM Kolno czy zrobią holder ISO 30 QC na D18, to wtedy nowy uchwyt wiertarski nie będzie potrzebny
+  - Holder ER16 - 0642 176 168 618 - 180zł
+  - Holder ER32 - 0642 176 168 710 - 185zł
+  - Shell mill holder: 0642 173 309 246 - 223zł
+  - Zestaw 5 tulejek DA, po jednej do każdego holdera który mamy. https://sklep.fatpol.pl/da-erickson - tu są najtaniej jakie znalazłem. Alternatywnie http://santools.de/, wychodzi niewiele drożej. System DA jest gorszy pod każdym względem od ER (nie warto w niego inwestować jako główny system), ale posiadanie wielu tool holderów znacznie zwiększa ergonomię pracy, i możemy mieć ich 5 za niewiele więcej jak cena jednego nowego tool holdera ER.
+**Someday/Maybe**
+typ 2190 - półfabrykat trzpienia, nie ma numerów pod QC30, ale możliwe, że sprzedadzą on request.
+Morse taper holders:
+   * 0642 116 798 127 - Mt2 - 143zł
+   * 0642 116 798 130 - Mt3 - 143
+Weldon flat holders (sztywniejsze od ER, ale tylko jeden rozmiar):
+   * 0642 176 218 220 - 10mm - 163
+   * 0642 176 218 232 - 12mm - 163
+   * 0642 176 218 258 - 20mm - 163
 ====== Manuals and Datasheets ======
@@ Line 101: / Line 141: @@
   - [[https://owncloud.hackerspace.pl/index.php/s/YxLzOP8Go3ar6sb|Bridgeport Series 1 MDI Service Manual]]
-  - [[https://hackerspace.pl/~enleth/schematic-marked.pdf|Bridgeport Series 1 MDI wiring diagram]]
+  - [[https://hackerspace.pl/~elia/schematic-marked.pdf|Bridgeport Series 1 MDI wiring diagram]]
   - {{:projects:bridgeport:tnc131user.pdf|Heidenhain TNC 131 User/Operating Manual}}
   - {{:projects:bridgeport:tnc135install.pdf|Heidenhain TNC 131 Installation Manual}}
   - {{:projects:bridgeport:tnc131service.pdf|Heidenhain TNC 131 Service Manual}}
   - {{:projects:bridgeport:goodrive10_operation_manual_v1.3_.pdf|INVT Goodrive 10 VFD manual}}
+  - {{ :infra:tools:qc-locknut-instructions.pdf |Locknut adjustment procedure}}
+  - {{:infra:tools:qc30qcln_spindle_nut.jpg?400|Locknut assembly}}
+  - {{:infra:tools:erick_qc_procedure.jpg?400|Grinding flanges to fit QC30}}
@@ Line 117: / Line 159: @@
   - Rebuild the coolant system, add mist nozzle
+====== Accessing Bridgeport controller computer ======
+Add your nc files for cutting to ~/Desktop/cnc-files/<your-username>. You can do it via SMB share:
+    smb://bridgeport.waw.hackerspace.pl → cnc-files
+On Windows, go to Windows Explorer → Network → go to share:
+    \\bridgeport.waw.hackerspace.pl
+To upload your files via SMB, make sure to `chmod a+w ~/Desktop/cnc-files/<your-username>` first.
+SSH:
+    ssh bridgeport@bridgeport.local
+    ssh bridgeport@bridgeport.waw.hackerspace.pl # (same thing)
+You must manually copy your ssh public key to Bridgeport's `/home/bridgeport/.ssh/authorized_keys`.
+Bridgeport's LinuxCNC configuration is kept on https://code.hackerspace.pl/radex/bridgeport/ . If you update /home/bridgeport/linuxcnc, be sure to commit and push your changes. Ask radex for access if needed.
 ====== RS232 link (legacy Heidehein 131 controller) ======