Differences

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--- infra:tools:bridgeport [2022/01/23 18:01] – radex
+++ infra:tools:bridgeport [2024/04/30 09:04] – Arsenicum
@@ Line 1: / Line 1: @@
+====== STRONA NIEAKTUALNA, MASZYNA JUŻ NIE JEST W HS. ======
+Strona pozostaje z przyczyn historycznych
 ====== Description ======
@@ Line 16: / Line 20: @@
 Additional features include a Bijur Delimon automatic oiling system, coolant reservoir and flood coolant pump.
 ====== Technical specifications ======
-===== Spindle bearings ====
+===== Spindle bearings =====
 Main bearings: currently NSK 7207CTRDULP4Y. Previously FAFNIR 207.
@@ Line 26: / Line 30: @@
 If replacement is needed, the requirements are:
   * angular contact bearings (7)
   * 35x72x17mm (207)
@@ Line 35: / Line 40: @@
   * ABEC7 or ISO P4 rating, those two are equivalent (P4)
   * "special precision" is fine but not important (Y)
 ===== Spindle transmission =====
   * Minimum center distance - motor shaft to driven shaft: 244.5mm
   * Maximum pulley dia: 185mm
@@ Line 45: / Line 50: @@
 ===== Lubrication =====
   * ISO68 way oil (currently JASOL RC 68)
   * INTERLUBE to Bijur flow mapping:
@@ Line 95: / Line 101: @@
       * [M8x1.0 plug]
-====== Quick change tooling =====
+====== Quick change tooling ======
 Tools use an Erickson QuickChange 30 (a.k.a. QC30) mount, which is a modified DIN 2080/NMTB 30 taper.
-Alas, it's near-impossible to buy used/cheap chinese QC30 tooling. There are [[https://www.hobby-machinist.com/threads/erickson-quick-change-30-tooling-and-sources-resource.43018/|very few]] manufacturers of QC30 tool holders and the only reasonable option for us is [[http://www.zmkolno.pl|ZM Kolno (BISON)]].
+Alas, it's near-impossible to buy used/cheap chinese QC30 tooling. There are [[https://www.hobby-machinist.com/threads/erickson-quick-change-30-tooling-and-sources-resource.43018/|very few]] manufacturers of QC30 tool holders and the only reasonable option for us is [[http://www.zmkolno.pl|ZM Kolno (BISON)]]. We buy ZM Kolno tooling via [[https://polvis.com.pl|Polvis]]
 **Here are compatible tool holders we have:**
@@ Line 113: / Line 119: @@
   * D18 holder (same)
   * Unknown DIN2080 holder (with some unknown large collet)
 **What we need to buy**
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   - Holder ER32 - 0642 176 168 710 - 185zł
   - Shell mill holder: 0642 173 309 246 - 223zł
-  - Zestaw 5 tulejek DA, po jednej do każdego holdera który mamy. https://sklep.fatpol.pl/da-erickson - tu są najtaniej jakie znalazłem. Alternatywnie http://santools.de/, wychodzi niewiele drożej. System DA jest gorszy pod każdym względem od ER (nie warto w niego inwestować jako główny system), ale posiadanie wielu tool holderów znacznie zwiększa ergonomię pracy, i możemy mieć ich 5 za niewiele więcej jak cena jednego nowego tool holdera ER.
+  - Zestaw 5 tulejek DA, po jednej do każdego holdera który mamy. [[https://sklep.fatpol.pl/da-erickson]] - tu są najtaniej jakie znalazłem. Alternatywnie [[http://santools.de/]], wychodzi niewiele drożej. System DA jest gorszy pod każdym względem od ER (nie warto w niego inwestować jako główny system), ale posiadanie wielu tool holderów znacznie zwiększa ergonomię pracy, i możemy mieć ich 5 za niewiele więcej jak cena jednego nowego tool holdera ER.
 **Someday/Maybe**
@@ Line 129: / Line 134: @@
 Morse taper holders:
-   * 0642 116 798 127 - Mt2 - 143zł
+  * 0642 116 798 127 - Mt2 - 143zł
-   * 0642 116 798 130 - Mt3 - 143
+  * 0642 116 798 130 - Mt3 - 143
 Weldon flat holders (sztywniejsze od ER, ale tylko jeden rozmiar):
-   * 0642 176 218 220 - 10mm - 163
-   * 0642 176 218 232 - 12mm - 163
+  * 0642 176 218 220 - 10mm - 163
-   * 0642 176 218 258 - 20mm - 163
+  * 0642 176 218 232 - 12mm - 163
+  * 0642 176 218 258 - 20mm - 163
 ====== Manuals and Datasheets ======
   - [[https://owncloud.hackerspace.pl/index.php/s/YxLzOP8Go3ar6sb|Bridgeport Series 1 MDI Service Manual]]
-  - [[https://hackerspace.pl/~enleth/schematic-marked.pdf|Bridgeport Series 1 MDI wiring diagram]]
+  - [[https://hackerspace.pl/~elia/schematic-marked.pdf|Bridgeport Series 1 MDI wiring diagram]]
   - {{:projects:bridgeport:tnc131user.pdf|Heidenhain TNC 131 User/Operating Manual}}
   - {{:projects:bridgeport:tnc135install.pdf|Heidenhain TNC 131 Installation Manual}}
@@ Line 149: / Line 154: @@
   - {{:infra:tools:qc30qcln_spindle_nut.jpg?400|Locknut assembly}}
   - {{:infra:tools:erick_qc_procedure.jpg?400|Grinding flanges to fit QC30}}
 ====== TODO ======
@@ Line 158: / Line 161: @@
   - Add a spindle encoder using automatic car transmission Hall effect sensors using [[https://pico-systems.com/bridge_spindle.html|this guide]] as a starting point.
   - Rebuild the coolant system, add mist nozzle
 ====== Accessing Bridgeport controller computer ======
@@ Line 165: / Line 167: @@
     smb://bridgeport.waw.hackerspace.pl → cnc-files
 On Windows, go to Windows Explorer → Network → go to share:
@@ Line 179: / Line 181: @@
 You must manually copy your ssh public key to Bridgeport's `/home/bridgeport/.ssh/authorized_keys`.
-Bridgeport's LinuxCNC configuration is kept on https://code.hackerspace.pl/radex/bridgeport/ . If you update /home/bridgeport/linuxcnc, be sure to commit and push your changes. Ask radex for access if needed.
+Bridgeport's LinuxCNC configuration is kept on [[https://code.hackerspace.pl/radex/bridgeport/]] . If you update /home/bridgeport/linuxcnc, be sure to commit and push your changes. Ask radex for access if needed.
 ====== RS232 link (legacy Heidehein 131 controller) ======
@@ Line 202: / Line 204: @@
 Transfer needs to be initiated from the TNC, for details see the TNC 131 Operation Manual, chapter E4.