projects:spoolvault
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====== SpoolVault filament dryer ====== | ====== SpoolVault filament dryer ====== | ||
+ | |||
+ | **Work in progress** | ||
+ | |||
+ | {{: | ||
Large 3D printing filament dryer and storage box, with over the top design specs: | Large 3D printing filament dryer and storage box, with over the top design specs: | ||
- | * Max drying temperature | + | * Max drying temperature |
* Air-tight construction (not while drying) | * Air-tight construction (not while drying) | ||
- | * Ability to hold 4×1kg or 6×700g | + | * Ability to hold 4×1kg or 6×700g spools |
==== Safety ==== | ==== Safety ==== | ||
Line 20: | Line 25: | ||
Hot surface. Hot contents. Ensure continuous ventilation. | Hot surface. Hot contents. Ensure continuous ventilation. | ||
- | ===== Build ===== | + | ==== Settings |
- | {{: | + | We will develop filament settings after calibrating the heat. **Check filament manufacturer recommendations before drying.** Here is a list of approximate values sourced from resources linked below. |
+ | ^ Material | ||
+ | | ABS | 60-85 | 3-4 | - | | ||
+ | | ASA | 60-80 | 2-4 | - | | ||
+ | | HIPS | 60-80 | 2-3 | - | | ||
+ | | PA (Nylon) | ||
+ | | PETG | 55-65 | 3-8 | - | | ||
+ | | PLA | 40-50 | 4-6 | - | | ||
- | ==== BOM ==== | + | * Drying temperature can vary. It's a generic safe value. |
+ | * Duration: The best method is to observe spool weight. After some time drying stops being effective. | ||
+ | * Printing temp: Educated guess. More research needed. Filament will probably cool in the tube between dryer and a 3D printer, but high temperature will prevent it from absorbing moisture while printing. | ||
- | * 🚚 Ammunition Box 47x21x37cm (NATO size 3) | + | === About overheating |
- | * 🚚 PTC heater 220V 400W 120x50mm | + | |
- | * 🚚 Thermostat (REX-C100) | + | |
- | * 🚚 High temperature fan (from convection oven) | + | |
- | * 🚚 Steel threaded rivets M10 ≥6pcs. | + | |
- | * ✔️ PTFE tubing & couplers | + | |
- | * ❔ Alarm light and buzzer | + | |
- | * 🚚 AC IEC socket with power switch and fuse (AC-01-2) | + | |
- | * ✔️ Wire crimper and supplies | + | |
- | === Cost === | + | Filament can form cracks if dryed too rapidly. If a spool absorbed a lot of water, start with lower temperature and longer drying time. The best approach is to take regular weight measurements while drying. |
- | Goal is to have a basic version for a price of a cheapest commercial dual-spool drybox. At the time of writing Creality Space Pi can be found on Aliexpress for 366zł. | + | Over-drying can result in filament degrading and becoming brittle. Don't exceed manufacturer recommended drying |
- | I was able to get surplus ammunition boxes for 100zł (~$25). | + | === Research === |
- | I'm not sure what the best heating solution is yet. PTC heater with automatic shutoff at 150°C and with higher power then other commercial dryers have seems safe. Safer then disassembling a hair dryer. It might be under-powered, we will see. It was cheap, at 52zł. | + | Useful generic information about polymers: [[https:// |
- | I chose REX-C100 for a PID temperature | + | Theoretical glass-transition |
- | Fused IEC socket with rocker switch costs 10zł. I also added optional 2x 220V signal diodes, 7zł. | + | Most dryers don't go higher then 70°C. Resources: |
- | Threaded rivets will make installing ports for printing directly from the box very easy. I got both M4 and M10 from Aliexpress for ~30zł. | + | * Glass transition temperature table [[https:// |
+ | * Prusa guide [[https:// | ||
+ | * PrintDry guide [[https:// | ||
+ | * Eibos3D Polyphemus settings | ||
- | Convection oven fan with motor is will costs 75zł new, ~50zł used. I opted for new named C460002A9. Plus speed controller for 8zł. | + | There are industrial dryers that heat up to 150°C: |
+ | * Apium F300; 13 000 zł; Presets visible in the promotional video | ||
+ | * [[https:// | ||
+ | * ABS 60°C 4h, Nylon 70°C 10h | ||
+ | * Purpose FD5; 3200 €; Manual found online | ||
+ | * [[https:// | ||
+ | * PLA 50°C 4h, PA 65°C 6h | ||
- | Spent so far: **340zł**. The only thing missing is an alarm light& | + | Filament manufacturers recommendations: |
+ | * 3DXTECH Filament Drying Recommendations | ||
+ | * [[https:// | ||
+ | * PLA 65 2-4, PETG 65 2-4, FLEX TPC 65 4, NYLON 90 4, ASA 80 2-4, ABS 80 2-4 | ||
+ | |||
+ | |||
+ | |||
+ | ---- | ||
+ | |||
+ | |||
+ | ===== Build ===== | ||
+ | |||
+ | {{: | ||
+ | |||
+ | ==== BOM ==== | ||
+ | |||
+ | * ✔️ Ammunition Box 47x21x37cm (NATO size 3) | ||
+ | * ✔️ PTC heater 220V 400W 120x50mm | ||
+ | * ✔️ Thermostat (REX-C100) | ||
+ | * ✔️ High temperature fan (from convection oven) | ||
+ | * ✔️ Steel threaded rivets M10 ≥6pcs. | ||
+ | * ✔️ PTFE tubing & couplers | ||
+ | * ✔️ Alarm light and buzzer | ||
+ | * ✔️ AC IEC socket with power switch and fuse (AC-01-2) | ||
+ | * ✔️ Wire crimper and supplies | ||
+ | * ❔ Thermal insulation | ||
+ | * ❔ Air supply fans and filter | ||
+ | |||
+ | === Cost === | ||
+ | |||
+ | Goal is to have a basic version for a price of a cheapest commercial quad-spool drybox. At the time of writing SUNLU FilaDryer S4 can be found on Aliexpress for 600zł. | ||
+ | |||
+ | I was able to get surplus ammunition boxes for 100zł (~$25). I'm not sure what the best heating solution is yet. PTC heater with automatic shutoff at 150°C and with higher power then other commercial dryers have seems safe. Safer then disassembling a hair dryer. It might be under-powered, | ||
+ | |||
+ | Spent so far: **346zł**. | ||
=== How to search for parts === | === How to search for parts === | ||
Researching products designed for convection ovens (termoobieg) and DIY meat smoking (wędzarnia) helped. There are no unsolved issues here, just a lot of integration. | Researching products designed for convection ovens (termoobieg) and DIY meat smoking (wędzarnia) helped. There are no unsolved issues here, just a lot of integration. | ||
+ | |||
==== Log ==== | ==== Log ==== | ||
* 2024-03-06 - project started, initial purchase - box i.d. 43.5×37×18.5cm | * 2024-03-06 - project started, initial purchase - box i.d. 43.5×37×18.5cm | ||
+ | * 2024-03-09 - box has been delivered | ||
+ | * 2024-07-13 - electronics assembled on a bench and tested | ||
+ | * 2024-09-22 - work on lower enclosure started | ||
+ | * 2024-09-24 - control panel design | ||
+ | * 2024-09-28 - front panel, relay, fan, heater mounted | ||
+ | |||
===== Ideas for improvements ===== | ===== Ideas for improvements ===== | ||
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* Glass visor | * Glass visor | ||
* Alternative gasket material | * Alternative gasket material | ||
+ | * Painting inside with heat-resistant paint (white 800°C paint) | ||
* Flament rotation motor (oven roast motor? microwave oven turntable?) | * Flament rotation motor (oven roast motor? microwave oven turntable?) | ||
* Humidity sensor (needs to be temperature resistant) | * Humidity sensor (needs to be temperature resistant) |
projects/spoolvault.1709836974.txt.gz · Last modified: 2024/03/07 18:42 by czechu