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infra:tools:voron

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Voron

Status

⚠️ Printer has issues with stopping extrusion mid print on 0.6mm nozzle

Voron ⚠️ Warning
E3D 0.4 mm revo ✅ OK Should be OK
Ali 0.4 mm revo ✅ OK Should be OK
E3D 0.6 mm revo ✅ OK
Ali 0.8 mm revo ℹ️ In delivery

Info

donated by drozdziak , mostly assembled by noisersup, trying to be fixed by gro

How to use….. good question

  • Build volume: 350x350x330mm
  • Hotend: Revo Six
  • Nozzles: E3D 0.4mm, Chinese clone 0.4mm, E3D 0.6mm, Chinese clone 0.8mm
  • Extruder motor connector: JST 1.25mm - 10 pin (⚠️ To be verified)
  • Extruder: Voron Afterburner with frontplate from stealthburner (⚠️ To be verified)

WebUI

Printing

  • ✅ PLA
  • ✅ PETG
  • ✅ ABS
  • ✅ ASA
  • ❌ PETG-CF/PLA-CF anything with composite materials (lack of hardened nozzle)
  • ❌ Glow in the dark (lack of hardened nozzle, will destroy brass nozzle)
  • ❓️ PC

Calibration

To be confirmed what is done, needs to be done from Ellis Print Tunning Guide (Info - 21.06.2024)

Step Status
Extruder Calibration ✅ Seems OK
Build Surface Preparation & Handling
First Layer Squish
Pressure Advance / Linear Advance
Extrusion Multiplier
PA / EM Oddities
Cooling and Layer Times
Retraction
Infill/Perimeter Overlap
Stepover

Problems/Things to fix

Problems with printer that should to be fixed

Status Task Added Fixed Note
Extruder cloged/filament not loading 18.10.2024
One of Z motors is loosing steps (probably back right one) 18.10.2024 27.11.2024 Probably fixed
Fix hotend cables 22.10.2024 Unknown Fixed with additional cables
Better loading/unloading macro (this one is stripping filament) 18.10.2024 03.07.2025
Connect voron trough ethernet 18.10.2024 26.06.2025 It's connected some time ago
Fix door 22.10.2024 26.06.2025 something like that might help 99% fixed
Fix print quality on ABS 28.10.2024 03.07.2025 It prints ABS pretty well
Overextrusion (wrong E steps) 27.11.2024 2.04.2025 seems ok
Some broken parts on gantry 27.11.2024 2.04.2025 seems fixed
Mix of R1/R2 printed parts 27.11.2024 2.04.2025 seems fixed
🔲 Extruder as mix of afterburner/stealthburner 27.11.2024
🔲 Trim doors to fits frame 26.06.2025
🔲 Connect back filter fan 26.06.2025
🔲 Cable management 26.06.2025
🔲 Connect back display 26.06.2025
🔲 Tune extrusion amount 03.07.2025
Assemble broken parts 03.07.2025 6.07.2025 Lower chamber fully assembled
Fix speeds 03.07.2025 11.06.2025 it's fine
🔲 Mount chamber temperature sensor in some logical place 03.07.2025
Unclog nozzle 04.07.2025 05.07.2025 cleaning filament fixed it

Possible improvements

  • ✅ Add nozzle cleaning brush and add macro - added 29.06.2025
  • 🔲 Add nevermore
  • 🔲 Add filament sensor and add configuration
  • 🔲 Create git repository for config
  • ✅ LED lights 95% done

Voron Rescue Mission

As mentioned before, the printer still has a lot of issues to fix. Currently it is the Frankenstein (umm actually that's Frankenstein's Monster) mixed of both r1 and r2 revisions. It uses r1 rail on gantry, but stealthburner, from r2 (which sits on the CW1 extruder from r1). Some 3D printed parts may be from different revision, some of them needed to be printed to fit correctly, the bottom panel needed to be cut on laser… Long story short it's a mess which should be addressed by replacing all the parts to the latest revision. It should be upgraded to r2

Apart from that a lot of 3d printed parts have a poor quality and some of them even cracked. We're unsure about the belt tension, or if there're any loose screws. We've already had some unexpected fuckups related to Z motor being clogged by some shit. All of such factors can certainly affect the printer workflow, which might explain non-deterministic results after each calibration.

Shopping List

(based on the https://github.com/VoronDesign/Voron-2/releases/tag/V2.4r2 and https://vorondesign.com/voron2.4)

We need to source following parts:

  • Linear Rail MGN12H 400mm (TODO: verify)</del * <del> TL-Q5MC2-Z Probe
  • 5015 Centrefugal Fan
  • Some connectors (TODO: ask gro about those)
  • New belts, as the old ones are worn (TODO: verify)
  • <del> foam tape 1mm and 3mm (alternatively, we can cut some of the HS' foam stock and glue it on where needed)</del> (DONE and fixed on pannels)
  • <del> 4x rubber feet 38x19mm</del>

After we source all of the items we should replace the parts, print substitute 3d parts if needed, and verify if everything is tight and great. Those articles might help:

Maintenance

SSH credentials

'' user: user''

''password: dupa.8 ''

Configs

Belt Tensioning

  1. Home the printer
  2. Go to G1 X175 Y110 Z225. These coordinates leave the 150mm belt sections required for frequency-based tuning on all axes.
  3. Tension each belt by strumming its respective 150mm section next to a smartphone running an FFT viewer app:
    1. A/B belts - 110Hz at 150mm
    2. Z belts - 140Hz at 150mm
infra/tools/voron.1752349780.txt.gz · Last modified: by gro

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